How to make a sheet metal box.
How to make a metal box out of sheet metal.
The great thing is that there is practically no limits to how a metal box or tray should look like.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta.
To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper.
Use the corner notcher to cut out any right angles but be sure to line it.
Lay out the panels for your box on the sheet metal using the measuring tape and the permanent marker.
This is a basic tool project.
1 first you want to make an expanded template for your box out of cardboard paper etc.
Use the corner notcher to cut out any right angles.
A flat version of your box.
Insert each strip lengthwise into the bending brake with half in and half out.
Custom cut metal box or tray just the way you need it.
I used recycled sheet metal from computers and dvd players etc.
It s easy to cut and bend but still has plenty of strength.
The box i have my students create in class ends up being 5 5 x 2 x 3 5.
A flat version of your box.
With the patterns on the following pages and your sheet metal in hand it s time to lay out the project.
A typical box will have six panels total with opposite sides matching one another in length and width.
Custom cut metal boxes or trays are popular shapes our customers like us to form sheet metal into.
Cut four strips of metal each long enough to reach from the bottom to the top of the box and wide enough to be bent in half and secured usually about an inch or so on each side so 2 3 inches total width.
Creating a 22 gauge sheetmetal box from scratch.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template.
1 first you want to make an expanded template for your box out of cardboard paper etc.
Be the metal aluminum stainless steel or carbon steel sheets or plates.
A flat version of your box.
Bend each strip lengthwise at 90 8.
Then all you need to do is cut out the pattern make the bends and spray on a coat of paint.
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Ihope you find this interesting and got inspired by this.
1 first you want to make an expanded template for your box out of cardboard paper etc.
For shop projects like these 22 gauge steel is about right.
The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box.
How to make a sheet metal box all sheet metal metal box metal tool box.
Plan the dimensions of your box according to its job.
