1 4 mil is slightly thicker than the 1 mil.
How to shape copper sheet.
Measure the dimensions needed with tape measure.
Lay out copper sheet on a flat surface large enough to provide support beneath the entire surface of the sheet.
Select a copper sheet that is as thin as possible.
Centerpunch all drill hole marks on the patterns smooth all burrs and refine the edges with abrasives or files.
Remove paper and adhesive residue then polish the copper faces with 400 grit wet dry sandpaper.
Choose a soft temper of copper sheet to allow you to hammer copper more easily.
Copper is soft enough to cut on a bandsaw using a generalpurpose fine tooth blade.
The 1 mil copper sheet will not hold its own shape without something behind it to reinforce it.
Copper sheeting comes in thicknesses ranging from very thin copper foil to thick copper plate.
Draw your shapes you want to cut onto copper with pencil or a sharpie marker.
The unit of measurement used to identify the thickness of a sheet of copper varies e g gauge mil ounces per square foot inches millimeters.
It can also be shaped by hand if.
You can use it in pretty much the same way as the 1 mil copper sheet however it is.
A brazed butt joint is not strong enough so an overlap must be used to give a bigger contact area for the join.
Get approximately 2 feet about 61 cm more.
Mark a bend line and place the sheet metal on the edge of your bench.
Using the edge of your workbench a length of wood two clamps and a mallet you can fashion a rudimentary bending brake.
When you do this draw a circle pattern on a piece of paper.
You can use barkeepers powdered cleaner bon ami is similar or if you want to go all natural baking soda lemon juice and dish liquid work pretty good.
Before you start cutting i would recommend taping couple of your major fingers.
This method is mainly used for softer metals such as copper and brass.
Mark the required dimensions on the surface of the sheet using marking tool and straightedge.
Next place the wood parallel and slightly behind the bending line.
The same techniques can be used for any copp.
Purchase a copper sheet appropriate to the specifications of your job.
Below is a quick guide to help you determine which thickness best suits the needs of your project.
I would not use this for metal embossing.
Steps and tools for simple planishing of copper.
One way you can form the blank is to take a round disc of sheet metal and use a hammer to make a depression.
You can also cut it with scissors and wrinkle it easily.
Work from the outside edges in while rotating the disc.
Clamp the wood on top of the metal to the workbench.
Easily remove hammer or mallet marks from a formed copper bowl.
